Fiber-To-The-Home Wire Manufacturing Line – Advanced Production System

Did you know that up-to-date fiber optic cabling setups function at velocities of up to 190 m per minute? This incredible efficiency is made possible by advanced fabrication techniques designed for rapid production.

These systems are built to handle diverse cabling forms, including connection cables and compact buffered wires. Their space-saving construction, typically below 26 meters, renders them perfect for contemporary plants.

Integration with smart factory systems ensures uninterrupted operations. Via MES/ERP connectivity, these fiber secondary coating line production lines deliver unparalleled exactness and performance. This renders them the leading option for companies striving to remain at the forefront in the telecommunication sector.

Introduction to FTTH Cable Production Line

Efficient manufacturing setups play a vital role in meeting the growing need for steadfast connections. Such mechanisms are engineered to produce top-grade fiber optic cables that drive current communication infrastructures. By leveraging modern innovations, they guarantee accuracy and speed in every step of the production.

Defining the FTTH Production Line

This fiber-to-the-home production system is an integrated system for manufacturing FTTH drop cables. They include uncoated strands strengthened by iron or FRP materials, merging with protective sheathing. Consequently, it forms a long-lasting and high-performance option for fast digital connectivity.

It supports various compounds, such as PVC, LSZH, and PE resins. Such adaptability guarantees it accommodates varied market demands. Additionally, the quad-head fiber payout mechanism delivers precise tension control, maintaining precision up to ±0.05N.

Benefits of Our State-of-the-art Manufacturing System

Our machinery excels for its exactness and productivity. Consider these highlights:

• Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Provides throughput up to 9km/h specifically for 2.0×3.0mm cables

These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.

Core Attributes of Our FTTH Cable Fabrication Line

State-of-the-art fabrication lines are revolutionizing the way optical fibers are manufactured. Our high-tech system integrates precision, efficiency, and cutting-edge technology to yield top-quality results. Here are the key characteristics establishing our system’s industry-leading status.

Precision Extruder and Adjustment Head

Fundamental to our operation is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It secures consistent quality throughout each cable produced. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE plastics.

With OMRON temperature control, the system maintains an accuracy of ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.

Powered Fiber Unwinding and Tension Regulation

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

This feature is particularly beneficial for producing high-quality fiber cables, by maintaining uniform strain during production.

Automated Take-Up and Line-Receiving System

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.

In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.

Cutting-edge Innovations Driving Our Manufacturing

Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.

Global-Standard Industrial Computerized Control Module

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It permits meticulous modifications, which improve the standard of every optical fiber made.

Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.

Superior Stability and Trustworthiness with Leading Brand Elements

Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.

The steel wire reinforcement and advanced Fibers in metal tube handling mechanisms provide added strength and stability, ensuring that every optical cable meets industry standards for quality and performance.

Seamless MES and ERP System Coupling

This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.

Aspect	Upside
FiberCAN-based Control Module	Exact tuning with live oversight
Low Energy Consumption of 35KW/h	Cost-effective power usage
Nine-meter Cable Storage	Seamless operation
OMRON Controllers	Durability and precision
ERP Integration	Live process supervision

Uses of the FTTH Manufacturing System

Modern fabrication systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.

Fabricating FTTH Drop Cables

Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Notable attributes are:

• FRP and small steel wire pay-off for added reinforcement
• Portable die backing for rapid setup modifications
• Adaptability to meet interior as well as exterior standards

Fabricating Compact Buffered and Free Tube Cables

This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Tailored Options for Diverse Cable Configurations

Flexibility is a hallmark of our manufacturing system. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.

Benefits of Using Our FTTH Cable Production Line

Adopting modern fabrication technologies offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Boosted Performance and Output

Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.

Economical Fiber Optic System Implementation

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Polished and Dependable Cable Exteriors

Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Characteristic	Benefit
Rapid Throughput	Increased operational efficiency
Low Energy Requirement	Reduced operational expenses
≤0.02dB/km Loss	Enhanced signal quality
Ergonomic Design Height	Ergonomic design

Conclusion

Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.

Set to upgrade your manufacturing capabilities? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.